Follow The Lifycycle of a Lithium-Ion Battery

From underground to the recyling station.

By June Kim | Get the data

April 9, 2023

As the world shifts towards a more sustainable future, the demand for lithium has skyrocketed due to the growth of the electric vehicle and battery industry. This increase in demand has brought about the need to explore and understand the entire lifecycle of lithium-ion batteries, from their raw materials to their disposal.

Let's take a journey into the exhilarating world of lithium-ion batteries, where we'll discover the little-known underground lairs where lithium is found, learn about which countries are producing the most, briefly peak into the alchemy that turns raw lithium into powerful batteries, and explore how they are reborn through recycling after their end of life.

From Underground

Identified global lithium reserve

Global lithium

production from

2011 to 2022

98 million tons

750,000 tons

Our journey begins deep beneath the earth's surface, where the raw materials for lithium-ion batteries are sourced. Lithium can be found in solid rock deposits or in brine pools beneath the surface. The largest known lithium deposits are located in a handful of countries such as Australia, Chile, Argentina, and China.

C l o s e t o 7 0 p e r c e n t o f r e s e r v e l i e s i n t h e A m e r i c a s . B o l i v i a p o s s e s e s m o r e t h a n 2 0 p e r c e n t o f t h e w o r l d ’ s k n o w n l i t h i u m r e s e r v e .

Lithium Reserve (tons)

21M

21M

Bolivia

20

20

Argentina

12

12

United States

11

11

Chile

Bolivia posseses more than

20 percent of the world’s

known lithium reserve.

7.9

Australia

6.8

China

3.2

Germany

3.0

Congo

Close to 70 percent of

reserve lies in the Americas.

2.9

Canada

1.7

1.7

Mexico

1.3

Czechia

1.2

Serbia

1.0

Russia

0.9

Peru

0.8

Mali

0.7

Brazil

0.7

Zimbabwe

0.3

Spain

0.3

Portugal

0.2

Namibia

0.8

Ghana

0.8

Others

21M 20 12 11 1.7 C l o s e t o 7 0 p e r c e n t o f r e s e r v e l i e s i n t h e A m e r i c a s . C l o s e t o 7 0 p e r c e n t o f r e s e r v e l i e s i n t h e A m e r i c a s . B o l i v i a p o s s e s e s m o r e t h a n 2 0 p e r c e n t o f t h e w o r l d ’ s k n o w n l i t h i u m r e s e r v e . B o l i v i a p o s s e s e s m o r e t h a n 2 0 p e r c e n t o f t h e w o r l d ’ s k n o w n l i t h i u m r e s e r v e .

Lithium Reserve (tons)

Bolivia

21M

Argentina

20

USA

12

Chile

11

Australia

7.9

China

6.8

Bolivia posseses

more than 20 percent

of the world’s known

lithium reserve.

Germany

3.2

Close to 70 percent

of reserve lies

in the Americas.

Congo

3.0

Canada

2.9

Mexico

1.7

Czechia

1.3

Serbia

1.2

Russia

1.0

Peru

0.9

Mali

0.8

Brazil

0.7

Zimbabwe

0.7

Spain

0.3

Portugal

0.3

Namibia

0.2

Ghana

0.8

Others

0.8

Most of the world's lithium reserve is highly concentrated only in around 20 countries.

With around 21 million tons of lithium equivalent, Bolivia has the highest amount. This is close to a fifth of the world's entire reserve.

In fact, close to 70 percent of the reserve lies in North and South America.

South America's unique geological characteristics make it a prime region for producing lithium.

The Americas have a significant amount of lithium reserves because of their geological composition and history of volcanic activity. Lithium is a metal that is primarily found in salt flats or brine pools, which are formed by the evaporation of ancient lakes and seas.

In South America, the Lithium Triangle region, which includes Bolivia, Argentina, and Chile, contains about 54% of the world's known lithium reserves. This region was formed by volcanic activity and tectonic plate movement, which created the Andes Mountains and the salt flats in the area. The high elevation and dry climate of the region also contribute to the formation of salt flats, making it an ideal location for lithium extraction.

In the Mines

Total

Total

130K

Global Lithium production in tons

120

110

100

Global production for lithium

surged about five years ago,

thanks to increasing demand for EV.

90

80

70

Australia

Australia

60

50

Chile

40

U.S. has not increased

its production in years.

30

China

20

10

Argentina

U.S.

U.S.

0

2011

2012

2013

2014

2015

2016

2017

2018

2019

2020

2021

2022

Source: U.S. Geological Survey

Total

Global Lithium production in tons

130K

120

110

Global production for lithium

surged about five years ago,

thanks to increasing demand for EV.

100

90

80

70

Australia

Australia

60

50

Chile

40

30

China

20

10

U.S.

U.S.

0

2011

2013

2015

2017

2019

2021

Source: U.S. Geological Survey

Lithium production has increased significantly in the past decade.

The growth was especially notible in the past five years, when the demand for electric vehibles started to rise.

As of 2022, Australia was the world's biggest producer of lithium.

On the other hand, the United States has historically produced much less, especially compared to its large reserve.

Lithium production has increased significantly in the past decade due to the growing demand for lithium-ion batteries used in electric vehicles and other electronic devices. The total global production of lithium has quadrupled since 2011, from approximately 33,000 tons to over 129,000 tons in 2022.

The three largest lithium-producing countries in the world are currently Australia, Chile, and China. Australia is the leading global producer of lithium. In 2022, Australia produced over 61,000 tons of lithium, accounting for approximately 47% of the world's total lithium production.

Once the raw lithium is extracted, it undergoes a transformation into different forms depending on its intended use. In the battery industry, lithium is typically processed into lithium carbonate or lithium hydroxide. Lithium carbonate is primarily used in the production of cathode materials for batteries, while lithium hydroxide is used in the production of electrolytes for batteries.

Silver Peak Lithium Mine in Nevada is the only operating lithium mine in the United States. It first started its operation in the 1960s.

First, raw brine resource are extracted from the wells. These contain not just lithium, but other minerals such as potassium and sodium.

Solar evaporation system concentrates brine into lithium.

The evaporation system is made up of multiple ponds, which allows a continuous extraction and concentration.

Entering the U.S.

U.S. imports most of its lithium from Argentina and Chile.

U.S. lithium imports by country, 2018-2021

Russia

China

Other

Argentina

3%

4%

2%

51%

Chile

40%

Source: United States Geological Society.

Most lithium is used to make batteries.

Global market for lithium end-use.

51%

Argentina

40%

4%

Chile

China

3%

Russia

2%

Other

Source: United States Geological Society.

The United States is the world's largest consumer of lithium, but it produces only a small fraction of the lithium it needs domestically. As a result, the U.S. imports a significant amount of lithium from other countries, mainly from South America.

According to the United States Geological Survey, the U.S. imported approximately 3,400 tons of lithium in 2022. The primary sources of lithium imports for the U.S. are Argentina and Chile, which are both major lithium-producing countries.

From 2018 to 2021, Argentina was the largest supplier of lithium to the United States, accounting for about half of its total lithium imports. Chile was the second-largest supplier, providing approximately 40% of the U.S.'s lithium imports. The remaining lithium imports to the U.S. came from other countries, including China and Russia.

Currently, the United States is working to increase its domestic production of lithium to reduce its reliance on imports. The government has launched several initiatives to encourage the development of domestic lithium resources, such as investing in research and development, promoting mining and mineral processing, and streamlining permitting processes for new projects.

Becoming Batteries

Most lithium is used to make batteries.

Global market for lithium end-use.

Batteries

Ceramics and Glass

Lubricating Greases

4%

80%

7%

Mold Flux Powders

2%

Medical

Others

1%

6%

Source: United States Geological Society.

Most lithium is used to make batteries.

Global market for lithium end-use.

Batteries

Ceramics and Glass

80%

7%

Mold Flux Powders

Lubricating Greases

4%

2%

Medical

Others

1%

6%

Source: United States Geological Society.

Lithium is processed through several stages to produce various end-use products, including batteries, ceramics and glass, lubricating greases, mold flux powders, medical, and more. The processing steps can vary depending on the intended application. More than 80 percent of raw lithium resources end up being used to make various batteries.

After the processing stage, lithium embarks on an adventure around the world, where it will be used to power everything from electric vehicles to smartphones. Battery production involves combining processed lithium with other materials, such as cobalt, nickel, and graphite, to create the cells that make up the battery. The cells are then assembled into battery packs that can power electric vehicles, smartphones, and other electronic devices.

To Recycling Stations

75% of battery cells get recycled at the end of life.

Volumn of lithium-ion battery in the market, in kilotons (kT).

Discarded

64

Batteries reach

end of life

All lithium-ion

batteries

261

Recycled

197

Remaining batteries

in market

1053

Source: Circular Energy Storage.

But our trusty batteries can't last forever. When they reach the end of their life, they embark on their final journey to recycling stations where they can be transformed once again. Recycling batteries helps reduce waste and conserve natural resources, making it a critical step in the sustainability of the electric vehicle and battery industry.

The recycling process for lithium-ion batteries typically involves several steps. First, the battery is disassembled and its components are sorted. The battery's casing, wiring, and other non-metallic components are usually recycled separately, while the metals, such as lithium, cobalt, nickel, and copper, are extracted and purified.

The extracted metals can then be reused in the production of new batteries or other products. For example, recycled lithium can be used to make new lithium-ion batteries, while cobalt and nickel can be used in the production of stainless steel or other industrial applications.

Currently, most of the lithium-ion battery recycling takes place in Asia, particularly in China and South Korea. These countries have been at the forefront of developing advanced recycling technologies for lithium-ion batteries and have implemented policies to promote battery recycling. In the United States and Europe, recycling infrastructure for lithium-ion batteries is still in the early stages of development, but the field is expected to grow significantly in the past coming decades.

The journey of a lithium-ion battery is a complex multi-step process that involves several stages from its production to its disposal. As the world moves toward a more sustainable future, recycling of lithium-ion batteries will become increasingly crucial in conserving natural resources, reducing waste, and promoting a circular economy. While there is still a long way to go, advancements in technology and the implementation of policies to promote battery recycling are encouraging steps for a greener economy.